MAP ECU
Overview
Installation
Wiring Diagrams
Tuning
Overview
The MAP-ECU is a piggy-back
fuel computer made by
Performance Motor Research in NZ which uses a MAP sensor for
load input and enables you to remove the Karmann Vortex airflow
meter. It's quite popular in forced induction applications but
the appeal to me was to be able to run individual throttle
bodies. When I removed the airflow meter (below) I replaced it
with a length of 90mm diameter PVC pipe which has practically no
restriction.

For input the MAP-ECU primarily uses
Manifold Absolute Pressure (MAP) and RPM. The pressure scale can
be changed with different firmware depending on if you're
running high boost, low boost or natural aspiration. You need to
email them for different firmware but they are very responsive
and Peter at Performance Motor research has always been quick to
reply and is immensely helpful.
RPM increases in 200rpm
increments from 0-2000rpm which is exactly where you need fine
resolution, then it increases in 500rpm increments to 8000rpm.
There are 22 pressure points which results in a 374 point fuel
table, plus it interpolates values in between.
Instead of starting with a
base map that may be nothing like what your car need, it can be
wired up in auto-learn mode so it records the output of the
factory airflow meter at each rpm/pressure to populate the table
which makes sense as that's what it will be pretending to be.
With the MAP-ECU installed
and tuned and the airflow meter removed the main difference I
noticed was mid-range torque. The engine definitely felt more
responsive when cruising and and part throttle. It would always
rev out to the rev cut easily so any change in the top end
wasn't as obvious but the pressure drop through to the plenum
was measured to be close to 0 over the entire rev range.
Here are some of the
interface screens.


It's fairly basic but that
keeps it simple to use. Having some way to interpolate between
points would help but you can manipulate the table data in Excel
if need be - Excel's 3D graphing is way better anyway.
Installation
The MAP-ECU documentation
is very good and you should read everything before you begin -
RTFM!
I mounted my MAP ECU next
to the engine ECU and above the ABS ECU. I removed the ABS ECU
from it's holder and change the holes the holder screws into so
the ABS ECU is lower down which left just enough room above it
for the MAP-ECU. To hold it in place I used stick-on velcro
strips on the MAP-ECU and the plate it sits on so it will stay
in place but can be easily removed if need be.

The plastic cover which
covers the ECU's needed to have a section of the side cut out to
clear
the MAP-ECU. Once the cover has been fitted it still looks stock with
carpet pulled back.
Wiring Diagrams
I'm not going to go into
full detail as the documentation explains it well and has good
diagrams but I've edited them to make them V8 Soarer specific.
ECU Pin-Out

Karmann Vortex
Auto-Learn Mode

Karmann Vortex Normal
Operation

Temp Sensor
The factory air temp sensor
is located in the AFM so when you remove it you need to fit the
sensor which comes with the MAP-ECU. I just cut the 5 wires
leading to the airflow meter and connected the new air temp
sensor there.
Connect new temp sensor to wires going to Pins 1 & 2 on the AFM
connector
-
THA = Pin 2 on AFM connector (Yellow/Black stripe)
-
Earth = Pin 1 on AFM connector (Brown)

Tuning
If you don't have a
wideband oxygen sensor don't even bother trying to tune it -
take it to a pro. If you're cluey enough to know what you're
doing and you want to give it a crack yourself, you can buy a
wideband O2 sensor cheaper than you may think. I bought a
2E0 unit from
www.wbo2.com.
It comes with a serial cable to log the output to a laptop and
some free logging software can be downloaded here
www.wbo2.com/sw/log.htm.

The logging software is OK
but you need to take an RPM source (white wire to MAP-ECU) and
plug it into the WBO2 so you can log RPM and AFR together.
Alternatively you can
connect the wideband output from the WBO2 (+ and -) to the
MAP-ECU's O2 Sensor and Earth then log in the MAP-ECU software.
This way you can log a number of things at the same time and
only need the 1 piece of software. If you do want to go that way
here is the O2 lookup table that the MAP-ECU software will need
(Thanks to Peter at Performance Motor Research for sorting this
out).
Download WBO2 lookup table |