Air Suspension
Overview
Adjusting Height
Improving Handling
Air Suspension Computers
Overview
Despite giving the impression that air
suspension equipped Soarers (ie UZZ31's) would handle like a
boat, they in fact don't. Like any car suspension that's 14-odd
years old the shocks wouldn't be in tip top shape which would
explain any sloppy handling experienced. Owners of newer Soarers
and those who have installed new airbag struts can enjoy great
comfort and handling.
There are many benefits of the airbag
suspension in UZZ31's which need to be weighed up before making
a switch to coilovers as many have done, including myself. These
are:
- Height adjustable from in the car
- Comfortable ride
- Damper rate adjustable (2 levels
from in the car)
- Hard damper rate setting achieved
with a paperclip
Add a suspension computer and you
can have more control over front & rear height and some will
give you the hard damper rate at the push of a button.
For these reasons, if my car was a daily
driver and I wasn't doing track days I would have replaced the
airbag struts with new items when the originals reached the end
of their life. Here is some feedback from someone I know who
replaced the airbags with new items:
"The new airbags totally transform the
car. It has that new ‘car tight’ feel again now.
With them set low, and I can go a lot lower that before, it
handles very well for a big cruiser. Better than a stock TT by
miles"
Adjusting Height
With UZZ31's and UZZ32's the suspension
height can be adjusted with zero $$ by adjusting the height
sensor rods connected to each lower control arm. This can be a
tedious job but the idea is to fool the suspension computer into
thinking the car is slightly higher than it is, thus lowering it
to bring it back to what it thinks is normal.
There are a couple of important points to
note about adjusting the height in this manner which will
probably save your sanity.
- Your "High" setting will no longer
be as high as it used to be as it thinks the car is already
quite high.
- You can't adjust left and right
sides independently at the rear - the rear only has 1
airline going to left and right so both sides get adjusted
up or down together. This means if you need to make the rear
left a bit higher for example, you need to drop the front
right a little. Even though there are a adjusting rods for
each side at the rear it treats them as 1. If you remove the
cover at the back of the boot (hiding the fuel tank) you can
see the single airline gets T'ed off to each side.
So, enough of the classroom, how is
it done? This is what I found to be the easiest method:
1.Park the car on a flat even surface
with the suspension on High and the steering wheel on full-lock
to 1 side. We'll do the fronts first as they control the
evenness left-right.

2. With a permanent marker, put a line
on the adjusting rod to keep track of the starting
point.
3. With 2 x 10mm spanners (or a 10mm
spanner + a shifter), hold one on the rod to brace it and use
the other to loosen the top and bottom lock nuts and wind them
in a bit to leave a gap between them and the rod-ends. Note
which way you had to turn the nuts as we'll turn the rod in the
opposite direction next.
4. Turn the rod the opposite way to how
you loosened the nuts so the threads on the rod wind into the
rod-ends to shorten the over-all length. Start with 1 full turn
so your marking on the rod ends up in the same place.
5. Leave the lock-nuts loose and we'll
adjust the other side. Start the car and turn the steering wheel
full-lock the other way and follow the same procedure.
6. Once you have adjusted both sides
start the car, flick the suspension to Normal and drive forward
and back to settle the suspension. If both sides are the height
you want and are even, tighten the lock nuts.
If one side is a little higher or lower,
adjust the rods to even them up by winding the rods 1/4 of a
turn at a time between checking the height. Remember:
- To go higher make the rod length
longer
- To go lower make the rod length
shorter
7. When you are happy with the front
move to the rear. With the suspension on High, shimmy under
the rear of the car on your back and follow the same method
marking each rod and turning it 1 turn.
Note. Because the back gets adjusted
as one, nothing you do at the back will affect the
left-right lean of the car. If it's got a lean drive it around
the block and see if it settles otherwise adjust the front to
even it out.
While it may look fat to have the rims
buried up in the guards you're advised not to for a couple of
reasons. It may damage old worn airbags even more, the handling
will suck on anything but a billiard table smooth road and you
run the very real risk of rubbing through the wiring loom
conduit above each front wheel thus creating a real mess. This
has happened to a number of guys on Soarer Central.

Here's the result of having my
suspension a bit low after driving on some average roads and it
didn't even look that low at the time. The top arrow shows where
the lining has worn through and started scrubbing the wiring
harness conduit. The lower arrow shows a metal protrusion which
is normally behind the liner.
Improving Handling
There are a number of ways to improve the
handling of a UZZ30 or UZZ31. The UZZ32 with its Active
Suspension needs no help at all.
1. Track day
setting
This is really a diagnostic mode which
makes the dampers as stiff as possible to quickly check that the
function is operating. The difference between the "Sport" &
"Normal" switch is only subtle but putting it into diagnostic mode
makes an obvious difference to the damper rate. This also works with UZZ30's fitted with TEMS
suspension (TEMS is the adjustable shocks, not the airbags!)
Under the bonnet is a diagnostics
connector located here:

With the ignition off, flip open the cap
and under the lid you'll see a diagram showing pin-outs for the connector.
Take a straightened paperclip and bend it into a "U" shape then
push one end into Ts and the other into E1 - you do have to push
firmly. Here's an image from
Soarer
Central showing the connector and pin labels.

When you turn the ignition on you'll notice
the "TEMS Sport" light flashing and a square in the display to
the right of the clock. It isn't possible to switch this mode
while the car is running as it has been tested and the computer
only checks the state of the diagnostic mode when the car
starts.
Just as in the Sport mode, the power
steering assistance decreases making the steering heavier which
makes it feel more direct.
2. Swaybars
A set of Adjustable Whiteline Swaybars do
an awesome job of reducing body roll and improving handling
without adversely affecting comfort or road noise. I bought mine
from Neil at
Rush
Imports and had them delivered. These things are beefy and
with a heavy car like a Soarer they'd need to be.
They are adjustable (3 positions front, 2
positions rear) but I found the best setting for me was to have
front and rear on the softest setting which are the holes at the
ends of the bar. If the front is too stiff it will understeer
more when pushed and if the rear is too stiff it'll get too tail
happy, but if you want to have a crack at drifting this would
help.
3. Lower Control Arm Bushes
The rear lower control arm bushes on the
front suspension wear the quickest as they take a lot of the
load. When they wear out the movement in the front suspension
components can make it difficult to get a decent wheel alignment
and can contribute to tramlining (the front wheels following
grooves in the road).

If yours are worn out (and most are) then
replacing them gives noticeably improved steering response
because the suspension geometry is working as it was designed to
instead of wiggling around.
For more info see the full review on
Planet
Soarer.
4. Steering rack bushes
Worn steering rack bushes make the steering
feel vague and disconnected, particularly around centre.
Replacing these made a huge difference for me and is definitely
recommended to be done along with the lower control arm bushes.
When you think about how much effort a power steering rack must
exert on the steering arm to turn some wide rubber in a carpark,
it's no wonder these wear out.
Mine were so worn that successive
alignments over the years had shifted the rack to one side. When
the new bushes went on and the rack was repositioned to where it
was meant to be, my steering wheel was off center by about 30
degrees. Apparently this is common as most Soarer's steering
rack bushes are shot.
Much tighter and direct steering were
immediately obvious as soon as I drove out of the driveway.
Both sets of bushes can be purchased from
Andrew Vlamos at
VFT Bushes.
Air Suspension Computers
Having a computer control the suspension
settings is a wonderful thing as it opens the door to more
tinkering. There a number on the market ranging from basic units
to adjust height to models than change height according to speed
and some have the "TEMS Hard" function which is like turning on
the diagnostic mode on the go.
The most common brand is R-Spec which is
made by Data Systems and these usually come with a plug-in loom
to make installation easy. These can range from $300-$900
depending on if they're second hand or new.


Neil sells a basic controller made locally
which lets you set the height for Normal using a trimpot instead
of dicking about under the car, and it also has a 3rd height
setting for Sport. This one needs to be wired into the loom by
hand but the instructions are clear and anyone handy with a
soldering iron could do it without any trouble.
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